Internal reference design

Voice-capture badge reference design

A clip-on recorder for AI scribe, sales and field-service teams. It records clearly across a full shift, makes recording obvious to everyone nearby, and sends encrypted audio only to the client’s cloud.

Concept render of a clip-on lavalier transmitter with a magnetic clip and a recording lightConcept render
Photo: badge sample on a lanyard and its PCBThe badge worn on a shirt, plus the bare board with both microphones visible

The challenge

AI scribe, sales-coaching and field-service companies want conversations captured without a phone in the middle of the table. Phones get muted, pocketed and switched to other apps. A dedicated badge solves that, but only if three things hold.

  • The audio is good enough for transcription in a noisy clinic, store or job site, from a microphone pointed at the ceiling.
  • The battery lasts a full shift with recording on for much of it.
  • Nobody can say they did not know they were being recorded, and no recording passes through a server the client does not control.

We built this design so a client can start from working audio, power and security, and spend their budget on form factor and their own software.

Constraints

ConstraintTargetWhy
Runtime[Hours of recording per charge — to fill]One full shift without a mid-day charge.
AudioTwo microphones, 16 kHz or higher, beamforming or noise suppression on deviceSpeech-to-text accuracy drops fast with distance and noise.
Storage[Hours of buffered audio — to fill], encrypted at restRecords through dead zones and uploads later.
ConsentPush-to-record by default, a recording light that firmware cannot turn off while the mic is liveCalifornia and several other states require all-party consent to record a confidential conversation. Indicator and control choices reduce risk for the client’s users.
Data pathDevice → client app or Wi-Fi → client cloudNo Duobay server and no China-hosted cloud in the path.
Wear[Weight in grams, size — to fill], clip and magnet mountIf it is heavy or snags, it ends up in a drawer.

Architecture

Part numbers below are example families we evaluate. Final parts are chosen per client at Gate 0.

BlockExample part familyNotes
SoCBLE SoC with DSP-capable Cortex-M core, e.g. Nordic nRF53-series class [to confirm]; Wi-Fi + BLE SoC for the Wi-Fi build [to confirm]BLE relays through the client’s phone app. Wi-Fi uploads directly at a dock or on site.
MicrophonesTwo digital PDM MEMS microphones, high SNR [to confirm]Spacing and port design set by the badge outline. Acoustic gasket tuned at EVT.
Audio processingOn-device noise suppression and two-mic beamforming [to confirm library and license]Opus encoding to cut upload size. Raw PCM option for clients who want to run their own front end.
StorageNOR flash or eMMC, sized to the buffer target [to confirm]AES encryption at rest. Keys provisioned by the client.
SecuritySecure element or SoC key storage [to confirm]Device identity and keys the client controls. Signed firmware only.
Indicators and controlsHardware-linked recording LED, one push-to-record button, haptic motor [to confirm]The LED is wired so it lights whenever the microphones are powered.
PowerLi-ion or Li-polymer cell, charger with fuel gauge, USB-C or pogo-pin dock [to confirm]UN38.3 test summary required to ship.

Firmware and data handling

  • Audio is encrypted on the device before it leaves. The client’s backend holds the keys to decrypt it.
  • Upload goes to an endpoint the client sets: their API, or object storage in a US region they choose.
  • Optional auto-delete on the device after a confirmed upload.
  • Device-side protocol and SDK are delivered. The mobile app and cloud backend are the client’s, and we test against them.
  • SBOM in SPDX or CycloneDX format at every release, including any audio-processing libraries and their licenses.

Compliance notes

  • Recording consent. California Penal Code section 632 requires consent of all parties to a confidential communication. This design treats push-to-record and a visible light as defaults. Your counsel decides your policy.
  • FCC. The BLE or Wi-Fi radio usually comes from a certified module. Body-worn use puts the antenna close to the user, so RF exposure conditions in the module grant need checking. See our FCC modular checklist.
  • Health data. For AI scribe clients, HIPAA does not apply to the device by itself. The client’s healthcare customers will still ask for a BAA, encryption, access logs and retention controls. The design supports encryption, logs and retention settings on the device side.

Building a voice wearable? Start from working audio, power and encryption, and put Gate 1 into your form factor. Start from this design →

Gate timeline

Typical durations come from our standard gates. Status is filled in as the design moves.

GateTypical durationScope in this designStatus
Gate 0 · Feasibility1–2 weeksUse-case interviews, shift-length power budget, microphone and SoC shortlist, consent and indicator requirements, upload path (phone relay or Wi-Fi), FCC plan for the BLE / Wi-Fi radio.[Done / in progress / not started — to fill]
Gate 1 · Works-like prototype3–6 weeksEvaluation boards on a carrier with two PDM microphones. Firmware records, encodes and uploads to a test bucket. Audio quality and current measured.[Done / in progress / not started — to fill]
Gate 2 · EVT · first custom PCB6–10 weeksCustom board sized for a badge, acoustic port and gasket design, clip and magnet options, encrypted storage, OTA, EVT test report.[Done / in progress / not started — to fill]
Gate 3 · DVT / PVT · small batch8–16 weeksWear tests over full shifts, drop and sweat tests, RF pre-scan, FCC certification in the client’s name, production audio test fixture.[Done / in progress / not started — to fill]
Gate 4 · Mass productionOngoingNot applicable to a reference design. A client version enters Gate 4 under its own contract.—

Results

We publish measured numbers only. Until the bench data is ready, these stay blank.

MeasurementResultConditions
Recording runtime[Hours — to fill][Codec, upload mode, cell capacity — to fill]
Standby time[Days — to fill][BLE advertising interval — to fill]
Transcription accuracy[Word error rate — to fill][ASR engine, distance, noise level in dBA — to fill]
Buffered audio[Hours — to fill][Storage size, bitrate — to fill]
Weight[Grams — to fill][With clip, without lanyard — to fill]
RF pre-scan[Pass / margin dB — to fill][Lab, standard — to fill]

Next step

Tell us who wears the device, how long a shift runs and where the audio must end up. We will tell you what carries over from this design and what Gate 0 would cost. A Duobay engineer replies within 2 business days.

Have a dev kit and a deadline?

Tell us what the device must do. An engineer replies within 2 business days with questions, not a sales deck.

Talk to an engineer